MITUTOYO - U-WAVE : Measurement Data Wireless Communication System | JSR GROUP

 

 

U-WAVE

Measurement Data Wireless Communication System

What is the U-WAVE Series?
“U-WAVE”, the measurement data wireless communication system, collects data in the inspection process swiftly and accurately, and increases a company's competitiveness based on detailed data analysis. In addition, together with MeasurLink, “IoT of Quality Control envisioned by Mitutoyo” can be achieved.

Achieve Smart Measurement

Measurement Data Wireless Communication System  U-WAVE

This is a system that transmits data from Mitutoyo Digimatic gages to software such as Excel or Notepad via wireless communication.It saves time and eliminates misinput, helps achieve cost reductions and better efficiency while maintaining excellent operability.

 

From a Digimatic gage connected with U-WAVE

Data is obtained via wireless communication and sent to commercial software such as Excel

 


 

Advantages of Introducing U-WAVE

Higher Efficiency

Data can be input by single button operation! Since there is no need for manual input misinput does not occur. Efficiency is greatly improved!

Centralized Data Management

Measurement data can be managed centrally! “Visualization of quality” helps prevent the generation of defective products!

Cost Reduction Effect

Easily connected to the Digimatic gage* currently in use!A system configuration reducing the initial and running cost is possible.
* Some models of U-WAVETM/TC are not applicable.

 

U-WAVE resolves measuring process issues!

 

Issue

Manual input of measurement data is inefficient and frequently generates misinput.

Solution

U-WAVE immediately transmits the measurementdata to your PC. Misinput due to manual input can be eliminated, and therefore data reliability and operational efficiency is improved.

 

Issue

Loading measurement data via wireless is seen as desirable but justifying any high initial investment is difficult.

Solution

No high initial investment required because U-WAVE can be inexpensively connected to your existing Digimatic gages. No need to purchase replacements.

 

Issue

Since multiple operators use Digimatic gages, it takes a long time for data collection and Pass/fail judgment.

Solution

Up to 100 Digimatic gages can be registered to a single U-WAVE receiver on the PC side. The data is automatically entered separately in the Excel sheet. Therefore, data collection and Pass/fail judgment are easily performed.

 


 

Speedy and Reliable Data Collection and Pass/fail Judgment Improves Manufacturing Competitiveness

 

Higher Efficiency

 

LED or a buzzer notifies data reception   Dustproof and water resistant IP67 model

Confirmation that data was successfully received.

Note: The buzzer sound is only available with the buzzer equipped model.

-Normally received: green LED blinks       -Reception failed: red LED blinks
-Buzzer sounds twice briefly                     - Buzzer sounds once

 

The water-proofed transmitter is resistant to water and dust.

 

Cordless enables freedom of movement   Flexible layout of measurement site

 

Misinput generated by manual input is eliminated   Stable wireless communication

 

 

Centralized Data Management

 Operation in an Excel sheet   Digitalization enables easy data collection and analysis

 The data can be directly written into an Excel sheet.

 

The measurement data from each process can be stored and managed centrally.

   Multiple gages can be connected at the same time  

Note:Receiver not necessary when using with Mitutoyo Bluetooth® U-WAVE fit

 

Cost Reduction Effect

    If a Digimatic gage is damaged, operation can be continued using a different gage  

 The transmitter can be reconnected to a different Digimatic gage.

 

Connectable to any of your existing Digimatic gages    Approximately 400,000 continuous data transmissions are possible

No need to buy a replacement if your tool is equipped with the Digimatic function.

 

 Just one CR2032 lithium battery provides power for about 400,000 data transmissions.
 * When the battery is used with U-WAVE-TM/TC/T. The battery life is approx. one year under normal use when used with U-WAVE-TMB/TMC.


 

Type of U-WAVE

Convenient data collection tool and quality control software

The following three types are currently available.

 1.U-WAVE

 Comprises of a receiver (U-WAVE-R) that connects to a PC and a transmitter (U-WAVE-T) that connects to a Digimatic gage

2.U-WAVE fit

Dedicated for Digimatic calipers and Digimatic micrometers, it inherits the functions and performance of U-WAVE but is more compact, thinner, and with improved operability.

3.Mitutoyo Bluetooth® U-WAVE fit

U-WAVE fit with Bluetooth® capability. It can not only connect to a PC, but also other devices that support Bluetooth®, such as a smartphone or tablet without the need for an external receiver unit.
Note: Connectivity of the dedicated Mitutoyo Bluetooth® U-WAVE application and U-WAVE-TMB/TCB to every single Bluetooth® device is not guaranteed.


 

Typical Measuring Issues Solved

In combination with application software USB-ITPAK V2.1,  better efficiency in quality assurance can be achieved.

Case 1

Issue  To record the measurement results, on a chart, from three points on a mass-produced product measured using two gages.
Standard 
sequential measurement input
Solution  If you set the procedure of inputting data to the Excel sheet with USB-ITPAK V2.1, the measurement data is automatically entered.

 

Measure the workpiece dimensions, X and Y, with a micrometer.  Then, measure H with a caliper. Finally, visually check the appearance and judge OK or NG. Perform the above for 5 workpieces consecutively.

Point

Measurements in order

The designated table will be created by measuring and transmitting data for X and Y of 5 workpieces, measuring and transmitting data of H, and then entering the result of visual check.

Point

Set the sequential measurement input order

Designate the Excel sheet, select the data loading range, loading order, and allocate the ID for each cell.

 

Case 2

Issue  To sort data into separate Excel sheets per Digimatic gage in the inspection process.
 Data input by 
multiple operators
Solution  The data collected by multiple operators can be individually set to be input to the designated cells in the Excel sheet.

 

Input data of each Digimatic gage in order into the designated cells of the separate Excel sheet.

Point

Up to 100 Digimatic gages can be registered

100 Digimatic gages at maximum can be registered to a receiver and the same number of Excel sheets can be designated.

Point

Designate the Excel sheet per Digimatic gage

 Using USB-ITPAK, designate the Excel sheet per Digimatic gage. Then, same as the sequential measurement, select the data loading range, loading order, and allocate the IDs.

 Features of USB-ITPAK V2.1

●  The measuring methods can be configured, such as sequential measurement, batch measurement, individual measurement and more. ●  Input range can be specified per Digimatic gage, which reduces the chance of a misinput.
●  Data can be canceled by a single operation of the foot switch or function key. ●  The Excel sheet can be automatically called for data input.
●  Input range can be specified per Digimatic gage, which reduces the chance of a misinput. ●  The cursor movement after data input can be set to enable automatic input.

 

Case 3

Issue  To measure displacement using multiple Digimatic gages and automatically obtain data in a certain input interval.
Batch 
measurement using timer
Solution   Batch timer input is available using the USB-ITPAK batch measurement function and the optional timer input function.

 

Specify the interval for measuring the displacement of the workpiece and collect data at once.

Point

Batch measurement with all the Digimatic gages

Data can be obtained globally by a foot switch operation.

Point

Timer input option

Using USB-ITPAK, the data request interval can be set by hours, minutes, and seconds (0.0 sec. to 24 hrs.).

Point

Batch timer input

Data can be obtained at the desired interval using the timer input function in batch measurement.

 

To perform simultaneous measurement using U-WAVE, a special order software U-WAVEPAK (event drive) is required.
Since the data refresh interval of the event drive is fixed at 0.5 seconds, the setting range is from 0.5 seconds to 24 hours.

 


 

U-WAVE
U-WAVE fit

Receiver

U-WAVE-R

Receives measurement data and transmits to the PC via USB.
Since USB bus power system is used, a battery or adapter is not required.
The identification ID and frequency to be used can be set using supplied software U-WAVEPAK.
The data load function to Excel, etc. is supplied as a standard accessory.

Transmitters

U-WAVE-TM/TC/T

Transmits the measurement data displayed on the gage to U-WAVE-R.
Compact, cable-less design provides a better fit with the Digimatic gage and better operability.

Connecting unit/connecting cable

A compact connecting unit connects the U-WAVE-TM/TC/T transmitter to the Digimatic 
gage.
A dedicated cable connects the U-WAVE-T transmitter to the Digimatic gage.

Connecting unit/connecting cable

Compatibility

U-WAVE-TM/TC can be used with most of the calipers and micrometers equipped with the Digimatic output function.
U-WAVE-T can be used with all the Digimatic gages equipped with the Digimatic output function


 

Measurement Navigation Application Mitutoyo U-WAVE Navi

Navigates your measurements easily and steadily

 Mitutoyo Bluetooth® U-WAVE fit allows you to start measurements with your smartphone.

Images and text can be used to build a clear step by step measurement procedure. The app guides you how to measure and also shows you GO/NG judgment.

 Easy data management

 Data export to PC